Tuesday, July 24, 2018

Day 27 of 117 on our “Go West, Young Man” Two Lane Adventure – Monday 7/23/18


We called about a Winnebago Tour and were told they were all full, so we made alternate plans. After Charlie & Nancy got the minor adjustment on their slide completed, we decided to head to the Visitor Center and see if we could get our names on the list for a tour. Success! We got on the 1 pm tour. Winnebago Industries is the largest motorhome manufacturing facility in the world, and it is headquartered in Forest City. They call it the most productive 200 acres in North Iowa. The Winnebago County Freedom Rock and the SPAM museum will have to wait! The Winnebago Tour is the #1 Trip Advisor Activity in Forest City!

Winnebago Industries was born in 1958, when a group of local businesses, worried about Iowa’s depressed farm economy, persuaded Modernistic Industries of California to build a travel-trailer factory in Forest City. Local businessmen soon bought the factory and, in 1960, named it Winnebago Industries, after the county in which it was located. Since 1966, when the company started making motor homes, the name Winnebago has become synonymous with “motor home.”

You will not doubt Winnebago’s self-proclaimed position as an industry leader after touring the world’s largest RV production plant. The company prides itself on its interlocking joint construction and on the fact that it produces the majority of parts in-house, including fabric covers for its seats and sofas. The 200-acre factory includes the main assembly areas, metal stamping division, plastics facility, sawmill and cabinet shop, and sewing and design departments.

First we looked at a small display on company history in the Visitor Center, including this vintage motorhome. It was one of the first Winnebago motorhomes to come off the assembly line. Then we watched “Winnebago Industries—A Closer Look” a video that takes you through a detailed view of the world’s largest motor-home factory. Then we grabbed our “orange” vests and boarded the bus for the factory tour. We took a selfie with our vests and safety glasses on. It will be the last picture I can take as there are no photos allowed while on the tour. It should be interesting to see how Winnebago makes Class A, B and C motorhomes.

Winnebago - Stock Photo
In the chassis prep building, parts of the all-steel frame are stamped out. Sparks fly as workers weld floor joints and storage compartments to the chassis. The completed RV (including windshield) will be set into this steel frame. The front end drops from a mezzanine onto the chassis and is aligned by laser beams.

Winnebago Stock Photo
The motor-home production lines are in a building employees affectionately call “Big Bertha.” From your vantage point on the catwalk, you’ll see the developing motor homes creep down three 1,032-foot-long assembly lines at 21 inches per minute. First, workers install a heat-resistant laminated floor. Next, they install the bathroom fixtures, then screw the Thermo-Panel sidewalls (made of block foam embedded with an aluminum frame and steel supports, interior paneling, and an exterior fiberglass skin) onto steel outriggers extending from the floor of the motor home. Farther down the line, cabinets are installed. 

Winnebago Stock Photo


It is interesting to stand on the viewing platforms, high above the factory floor, and watch their skilled employees bring a raw frame in and turn it into a home on wheels.

Finally, the entire unit receives a one-piece, fiberglass-covered, laminated roof. The motor home is then driven to the company’s Stitchcraft building to receive its furniture and window coverings. The completed motor home is rigorously inspected in the test chambers, where it experiences severe “rainstorms.” Select units also travel through a test track of road hazards.

Winnebago builds motorhomes in one of the most technologically advanced RV manufacturing facilities in existence today. We all were very impressed!

On our way back to the campground, I had to get these two pictures, I wish I could have gotten both sides of the street at the same time ... These two things are across the street from each other. 










I am not making any assumptions or comments! Just putting it out there!











We spent the rest of the day enjoying our “unexpected” visitors, Bob & Lois Tucker. They called Nancy by mistake yesterday and realized how close they were to us. So, they arranged their trip, so they could spend one night with us!








Three Fingers Campground has been an awesome place to stay. It is out in the country, but close to town. Long pull thru sites, with concrete pad for parking and concrete patio. 








The name of the park comes from the lake on the property, it has three fingers. These fingers are annual campsites for many Iowans.









And beautiful sunsets!


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